Stone processing technology and equipment

Section 1 Factors Affecting Stone Processing Performance

1. Process content: sawing, fixed thickness (milling), surface processing (grinding, polishing, machine planing, fire, hammering, axe, sandblasting, pickling...), cutting, milling, edging, pouring Angle, drilling, slotting, repairing, optimization processing...

2. Factors affecting the processing performance of stone

1. Rock type, mineral composition and content:

(1) The difference in the cutting process parameters between granite and marble, the difference in grinding and polishing materials; (2) the difference in the fire effect between granite and gabbro, basalt and horn rock

(3) Influence of rock structure: coarse grain structure is easy to collapse, and strip structure is easy to break...

(4) The influence of the quartz content on the sawing efficiency...;

(5) Effect of flaky minerals on grinding and polishing

(6) The influence of the composition of the cement in the sedimentary rock on the sawing wear rate, P63 Table 1, Sample 2 in Table 2

2. The magnitude and direction of cutting force

The results showed that:

(1) The cutting force in the horizontal direction when sawing stone is much smaller than the cutting force in the vertical direction

(2) The saw blade wear rate has a completely consistent relationship with the vertical cutting force.

3. Processing equipment and tools

Third, the processing technology

Table 4.1-3 Classification of stone processing technology

Table 4.1-4 Process parameters of diamond circular saw blade sawing granite

Table 3 and Table 4 compare the technical performance of the equipment when purchasing equipment.

4. Comprehensive influencing factors of stone sawability

The empirical formula for the comprehensive assessment is:

Y=27.77-0.168B-0.12C-0.10D

Where: the wear resistance of the Y-saw blade;

Abrasiveness of B-rock;

Shore hardness of C-rock;

The percentage of D-quartz volume.

The above formula shows that the abrasiveness of the stone, the Shore hardness and the content of quartz in the stone all affect the sawability of the stone. Among the three, the abrasiveness of the stone has the greatest influence on the sawability of the stone (for example, the blade material) Sawing with the ocean red).

Section 2 General processing equipment and main technical performance of stone

I. Stone sawing equipment

Frame sand saw

(1) Top swing sand saw

1 basic structure: main motor, flywheel, connecting rod, crank;

Saw frame cantilever, saw frame, saw blade, four-column frame, screw, lifting motor

Auxiliary equipment: mortar pump, sprinkler, steel sand adder, steel sand separator, hydraulic tensioner, block trolley

2 Working principle

3 Technical performance:

Advantages: thinner saw blades can be used, low energy consumption, low sawing consumption, high yield, simple movement, less equipment wear and low cost.

Disadvantages: large proportion of empty travel (3/4~4/5), low efficiency (10~20mm/h)

(2) translational sand saw

1 basic structure: main motor, flywheel, connecting rod, crank;

Saw frame, saw frame guide, saw blade, four-column frame, screw, lifting motor

Auxiliary equipment: mortar pump, sprinkler, steel sand adder, steel sand separator, hydraulic tensioner, block trolley.

2 Working principle

3 Technical performance:

Disadvantages: Thicker saw blades should be used, high energy consumption, high sawing cost, high cost and low yield.

Advantages: no air travel, high efficiency (30 ~ 40mm / h).

(3) Compound pendulum sand saw

1 Sports characteristics:

2 Structural features: how to achieve compound curve motion (illustration)

a. Cross lever suspension system - Breton sand saw

b. Installation of cantilever joints - Pellegrini sand saw

c. Increase or decrease the saw frame suspension point - Gaspari hem sand saw

d. Change the motion curve by the boom box - Tema, Simec sand saw

3 Technical performance:

The advantages of the above two types of sand saws are concentrated, and the shortcomings of the two types of sand saws are overcome, thereby having the advantages of high efficiency, low energy consumption, low sawing consumption, and high yield. However, due to the complicated structure and large wear of the swinging system, The maintenance workload is large.

(4) Problems and improvement of frame type sand saw (viewing video)

2. Diamond frame saw (figure)

(1) Basic structure

(2) Saw blade

(3) Technical performance

3. Diamond circular saw

(1) Classification:

1 Structure classification: single-arm type, double-column type (gantry type), frame type (four-column type or six-column type), bridge type

2 According to the diameter of the saw blade: normal type (≤160cm), medium type (160~200cm), large (200~250cm), giant (≥250cm)

3 According to the number of saw blades: single saw, combination saw, multi-piece combination (tower)

(2) Single arm diamond circular saw

1 basic structure (Figure)

2 Working principle

3 technical performance

(3) Double-column diamond circular saw (figure)

(4) Frame type (two-way) diamond circular saw (figure)

(5) Bridge type combination saw

4. Diamond wire saw (view video)

1 basic structure (Figure)

2 Working principle

3 technical performance

4 advantages: P76

a. The structure and installation foundation of the sawing machine are relatively simple, the auxiliary equipment is small, and the floor space of the workshop can be reduced by 1/2~2/3;

b. High sawing efficiency, sawing medium-hard granite plates, sawing 250m2 a day, equivalent to the efficiency of two large frame saws with 120 saw blades each;

c. Easy to operate, high precision of sawing, multi-rope diamond bead saw can quickly change the thickness of processed sheet;

d. The sawing surface of the sheet is flat, and the possibility of the steel sand residue being embedded in the sawing surface of the sheet is eliminated, so that the grinding and polishing time is reduced by 20%;

e. The sawing noise is small and the working environment is good;

f. Low energy consumption, about 30% lower power consumption compared to framed sand saws;

g. Consumable materials are greatly reduced, and environmental pollution is small. The frame saw consumes 3kg of steel grit, 1.5kg of saw blade and 2kg of lime per sawing of granitic granite slab, while the diamond wire saw consumes only 0.01kg of diamond rope. It is roughly estimated that the use of frame saws will require the disposal of 325,000 kilograms of waste mortar per year, which is conceivable for the seriousness of environmental pollution. Taking granite slabs with an annual output of 50,000 m2 as an example, the waste slag produced by the diamond wire saw is only about 1.5% of the frame type sand saw, and the waste slag has a single component and convenient external treatment. Therefore, the diamond wire saw is an environmentally friendly mechanical device for sawing stone slabs.

5. Diamond band saw

6. Diamond tube saw

2. Stone grinding and polishing equipment

1. The purpose and requirements of grinding and polishing

2. Detection methods and standards

3. Influencing factors

4. About the problem of clarity

5. Polishing mechanism of stone

6 device type

(1) Hand-held rocker mill

1 Basic structure (general mill and lifting mill) (pictured)

2 Working principle

3 technical performance

4 Applicable conditions

(2) Small disc mill

1 Basic structure (pictured)

2 Working principle

3 technical performance

4 Applicable conditions

(3) Bridge mill

1 Basic structure (pictured)

2 Working principle

3 technical performance

4 Applicable conditions

(4) Automated continuous mill (viewing video)

1 Basic structure (pictured)

2 Working principle (focus on the mechanism of action of grinding head shaking)

3 technical performance

4 Applicable conditions

5 Basic requirements: When the continuous mill is used for the grinding and polishing of granite, the number of grinding heads of the grinding machine should be no less than 12, and the number of grinding heads used for marble grinding and polishing is not less than 8 Yes.

The pressing method of the grinding head is hydraulic or pneumatic. When processing granite, it should be hydraulically pressurized. When processing marble, it should be pressurized by air pressure.

(5) Thickening machine (milling machine - Grinding Machine)

1 Use: Correct the thickness error; eliminate the groove to correct the flatness; prepare for polishing.

2 Type: disc and roller

3 basic structure

4 Working principle

(Introducing the structure and principle of the five thickening machines of the Italian company Brass, Barsanti and Pedrini and Evergreen) and comparing their advantages and disadvantages)

Three. Stone cutting equipment

1. Cutting process requirements for equipment (difference between cutting and sawing): Cutting is a low-power finishing process, which requires high precision requirements for material size and angle error, and requires that the cutting surface is flat without falling off. The cutting process has a large influence on the level of the finished product.

2. Common equipment

(1) Bridge cutter

1 Main use:

2 Basic structure (Figure) working principle

3 technical performance

(2) longitudinal cutting machine

1 Main use:

2 Basic structure (figure) (single or multi-knife cutting machine)

3 Working principle

4 Technical performance

(3) Horizontal cutting machine

1 Main use:

2 Basic structure (figure) (single or multi-knife cutting machine)

3 Working principle (comparing the difference in the movement principle of the longitudinal cutting machine)

4 Technical performance

(4) Hand cutting machine

1 Uses: In addition to the cutting process, it is also an important shaping equipment for stone, stone, lantern, platen and other special-shaped stone.

2 basic structure (Figure)

3 Working principle

4 Technical performance

(5) Combined automatic trimming machine

1 Purpose: Batch cutting of specification sheets

2 basic structure (Figure)

3 working principle

4 technical performance

4. Shaped processing equipment

1. CNC diamond wire saw (Figure)

(1) Use

(2) Performance

(3) Advantages and disadvantages

2. CNC milling machine (Figure)

(1) Use: Shaped edge processing

(2) Performance

(3) Advantages and disadvantages

3. Computer water jet cutting machine (Figure)

(1) Use

(2) Performance

(3) Advantages and disadvantages

4. Computer Processing Center (Figure)

(1) Use

(2) Performance

(3) Advantages and disadvantages

Section III Processing equipment and process of thin sheet (with video)

Thin plate: refers to the specification plate with thickness less than 2cm

1. Processing technology of thin plate and its applicable conditions

A process (cutting first and then grinding): material loading and loading - sawing topping board - fixed thickness - grinding and polishing - cutting (several cutting, cross cutting) - grinding chamfering - cleaning - drying - inspection - repair - color separation -package.

B process (first grinding and then cutting): material loading and loading - sawing topping board - cutting (longitudinal cutting, cross cutting) - constant thickness, grinding, polishing - edging chamfering - cleaning - drying - inspection - repair - points Color - packaging.

C process (MAKRON processing method): material selection and loading - sawing block material - sawing specifications of the top board - constant thickness, grinding, polishing - cross cutting - edging chamfering - cleaning - drying - inspection - repair - color separation -package.

2. Material loading and loading

in principle:

1. The maximum size of the block must not exceed the processing capacity of the sawing equipment. The minimum size of the block must meet the requirements for sawing stability;

2. The engineering materials should be selected according to the varieties required for the project, and the blocks of the same project should be coordinated in the color of the flowers to ensure a good decorative effect.

3. The engineering materials should be selected according to the required quantity, the material yield of the blocks, and the qualified rate of the products in the process. Under the premise of ensuring the amount of the project, the amount of excess processing should be minimized to avoid waste.

4. According to the size of the product, select the block with the appropriate geometrical size, so as to avoid excessive margin in the length and height direction of the block, so that the utilization rate of the block is the highest and the yield is improved.

5. When loading, the large surface of the block should be parallel to the sawing surface to ensure that the pattern of the plate is consistent, and has good mechanical properties, and can improve the sawing efficiency.

6. When loading the cargo, the bottom must be provided with a skid, and the skid must be perpendicular to the sawing direction. The cross section of the skid should be no less than 20×15cm to ensure that the skid can withstand the pressure of the block; the length of the skid should be substantially equal to the width of the trolley.

7. When the surface of the block is irregular, the block should be shaped to improve the efficiency of sawing and reduce the useless sawing.

Three. sawing

1. Select the saw blade

Key points: Select a suitable diameter saw blade according to the specifications of the sheet;

Choose the appropriate cutter head according to the rock type and mineral composition of the block.

2. Install the saw blade

(1) The role and diameter of the cymbal disk

(2) The direction of rotation of the saw blade should always be the same

(3) Mounting accuracy requirements and detection methods for saw blades (P97) (illustration)

3. Sawing

(1) Operation points

(2) Parameter setting (P97)

Fixed thickness

Control thickness, correct flatness

Thickness thickness control = standard thickness of sheet + allowable positive tolerance + machining allowance for grinding and polishing process

5. Grinding and polishing

1. Select the grindstone: particle size, binder, structure, hardness;

Key points: The performance of the grindstone should be compatible with the roughness of the board, the gloss of the finished board, and the grinding and polishing equipment and grinding and polishing process.

2. Grinding and polishing process:

(1) Grinding disc rotation speed: high hardness, high quartz content stone take low speed (6 ~ 12m / s) (P99 line 22 correction)

(2) Pressure: coarse grinding and polishing pressure increase, high quartz content, high hardness and high pressure (4~6kg/cm2)

(3) Grinding disc moving speed: The grinding disc movement track should be overlapped as little as possible, but it cannot be covered.

High quartz content, high hardness and slow moving speed (0.2~0.6/min)

(4) Water consumption: The use of water: cooling, chip removal, and adjustment of the hardness of the stone.

Cut off

1. Technical requirements: According to GB/T18601-2001 standard

2. Equipment requirements: high precision, high stability, small vibration yaw, thin slits, straight, flat, no chipping

3. Saw blade selection: common diameter 200 ~ 400mm, narrow groove type, sharp type saw blade, equipped with large diameter cymbal disk (about 1/2 of the diameter of the saw blade)

4. Saw blade installation: accuracy requirements and detection methods (P100 Table 5)

5. Process parameters:

6. Cutting positioning: highlights (illustration)

7. Grinding and chamfering: (omitted) (see video explanation)

Eight. Bond repair: (slightly, detailed in the optimization process)

9. Inspection:

1. Standard basis:

2. Quantitative and non-quantitative standards: focus on the characteristics of natural materials; relationship with trade disputes.

3. Inspection method:

X. Separation packaging:

1. The basis and skill of color separation: (taking G682 as an example)

2. The purpose of packaging: to protect the stone from damage, to ensure color separation, easy to handle, store, store, sell, use...

3. Packaging requirements: firm, scientific, economical, marketable, convenient, environmentally friendly (white pollution of plastic foam boxes and fumigation requirements for wooden crates)

4. Packing form: Take the 305mm sheet of foreign trade export standard as an example.

Section 4 Processing equipment and process of large plates (with video)

A sawing

1. Importance: cost ratio and finished product ratio, focus analysis P109 Table 5.3-1

2. Equipment: large diameter diamond circular saw, multi-rope diamond wire saw, frame type sand saw respectively comment on its advantages and disadvantages and applicability; frame-type sand saw is the main.

3. Process: The block diagram shows the relationship of the eleven processes.

(1) Material selection: key introduction

1 According to the demand of the project and the product yield rate, prevent the shortage and excess;

2 According to the technical performance of the equipment and the specifications of the product, the specification of the block material is selected, which avoids the useless sawing, improves the finished product rate, and makes the equipment work at full load to improve the production efficiency.

3 The blocks of the same car must be of similar height and the same sawability. (Describe P110, P111, and Example 2)

4 The large area of the block is parallel to the sawing surface (analysis of the mechanical characteristics of the block material and the performance of the stone).

5 First shaping, then sawing, reducing the amount of useless processing. (The concept of squareness and relative squareness and calculation method, P112-113)

(2) lifting materials (omitted)

(3) Fixed blocks: detail the functions and advantages and disadvantages of the three-part concrete.

(4) Install the saw blade: introduce the installation accuracy requirements and the technical performance requirements of the saw blade, and detail the advantages and disadvantages of the two installation methods.

The calculation method of the partition plate, the newly installed saw blade first saw a long block of material, and the length of the second and third car blocks is decremented.

(5) Lower saw: Briefly select the sawing parameters and analyze the sawing speed in the early sawing

(6) Release the trolley: Analyze why it is impossible to thoroughly clean the board in the saw

(7) Lifting, cleaning, and inspection of the board at the same time (points of inspection, taking G611 blocks as an example)

(8) Cleaning the saw table, unloading the saw blade, and maintaining the lubrication...

2. Auxiliary equipment and operation points of sand saw

Mortar pump

(1) role

(2) Use technology:

1 Focus on the importance of power selection, and analyze why the configuration is inconsistent with the utility;

2 Calculate the significance of selecting a suitable mortar pump for energy saving;

3 Mortar demand calculation method description

(3) Positional relationship between mortar return pipe and mortar well

2. Steel sand adder

(1) role

(2) Factors affecting the demand for steel sand

1 the length of the block;

2 saw blade number;

3 sawing speed;

4 rock types and mechanical properties;

5 hardness and wear resistance of steel grit.

(3) Calculation method

Y=5N·L·W·V

In the formula:

Y-mortar demand; m3/h

Number of N-saw blades;

L - block length; m

W-saw width; m

V - sawing speed; m/h

3. Steel sand collector (separator)

(1) Role:

(2) The optimal particle size range of steel grit

(3) Control technology of steel sand collector

When the amount of steel sand larger than 0.4mm in the waste slurry is more than 8%, the duration of slurry discharge is too long;

When the amount of steel sand less than 0.4 mm in the mortar is more than 55%, it indicates that the slurry interval is too long.

4. Lime mixer and mortar mixing tank (omitted)

5. Hydraulic tensioning system

(1) Role:

(2) Structure: (illustration)

(3) Analysis of the force of the saw blade: The calculation method can be found in P122～123.

(4) Points of use:

1 Select the appropriate block height according to the width of the remaining blade

2 Adjust the tension of the hydraulic tensioner according to the cross-sectional area of the remaining saw blade so that the saw blade can be tensioned without breaking the saw blade.

3 Use a different width saw blade to reduce saw blade waste.

example:

It is known that the width of the saw blade with a height of 1 m per sawing wears 18 mm, and the thickness wears 0.25 mm. The wear of the saw blade is assumed to be uniform. If the hydraulic tensioner causes each saw blade to receive a tensile force of 55000 N, the tensile strength of the saw blade is 750 MPa. When the width of the saw blade is 65mm and the thickness is 3.5mm, please calculate the amount of material that can be sawed by this saw blade. How to adjust the hydraulic tensioner if you want to cut the stone with a height of 1.50m?

(Set the root strength of the saw blade to 0.5% of the tensile strength) 10%

(1) The root strength of the saw blade σp=750×0.5=375 Mpa

(2) The limit cross-sectional area when the saw blade is broken A=F/σp=55000/375=146.67mm2

(3) Set the saw blade to cut Xm high blocks, then:

(65-18X) (3.5-0.25X) = 146.67

X1=1.087 X2=16.524 (not intent)

(4) After cutting the stone with a height of 1.50m, the cross-sectional area of the saw blade is:

(65-18×1.5) (3.5-0.25×1.5)=118.75mm2

(5) Saw blade tension F=σp×A=375×118.75=44531.25N

Three. mortar process

1. The composition of the mortar:

Water: 38.12%; steel sand: 23.74%; lime: 5.56%; stone powder: 32.39%; specific gravity 1.749

2. Steel sand

(1) Composition: steel sand: steel shot = 85:15

(2) Particle size control: P126 is illustrated by the 25th steel grit

3. Lime:

(1) Role:

(2) Determination of the amount of lime added————calculation of lime steel sand coefficient (K)

(3) Example:

It is known that when using a pendulum sand saw to cut a diorite with a specific gravity of 2.73, each sawing 1 square meter of shredded steel is 2.45kg, and the width of the saw is 7.6mm. Please calculate the 1m2 of each saw. How much lime can keep the mortar at its best? Looking for lime steel sand coefficient?

(1) Weight of stone powder produced by sawing 1m2 wool board: 0.0076×2.73×1000=20.748kg

(2) The amount of lime to be added for sawing 1m2 wool board: 20.748×5.56/32.39=3.56kg

(3) K=3.56/2.45=1.45 (ie 1.45kg lime must be added for every 1kg of steel sand added)

4. Water quantity control: mortar well level sensor (Figure)

5. Slurry tank: control guarantee for steel granule size grading

Detailed action principle

Four. Granite slab polishing

1. Factors affecting the slab polishing

(1) Equipment performance - number of grinding heads

(2) Frost roughness

(3) Gloss requirements of finished boards

(4) Grinding and polishing process

(5) Performance of the abrasive tool and configuration of the abrasive article number

2. The configuration of the grinding tool number on each grinding head of the continuous mill

(1) Abrasive number and abrasive particle size: P132 Table 5.3-8

(2) Calculation method

1 Determine the abrasive particle size a1 a1=R2 on the first grinding head according to the roughness of the board

2 Determine the particle size of the abrasive in the last fine grinding block based on the glossiness of the polishing plate.

The finishing gloss is 55, the abrasive particle size should be 0.013, the grinding tool number is 1200, and the polishing can reach 85 degrees.

The finishing gloss is 60, the abrasive particle size should be 0.010, the grinding tool number is 1500, and the polishing can reach 90 degrees.

The finish gloss is 65, the abrasive grain size should be 0.009, the abrasive number is 1800, and the polishing can reach 95 degrees.

3 Calculate the equivalence coefficient Q

4 Calculate the abrasive grain size on other grinding heads

An = a n-1Q

(3) Example questions

The granite continuous plate mill with a 16-grinding head is used to grind a granite plate with a roughness of 0.95 mm. The gloss of the plate after grinding and polishing is required to reach 90 degrees. Please calculate the particle size of the abrasive used in each grinding head on the mill. (Set: use 3 grinding heads for polishing) 8%

(1) Particle size of the abrasive on the first grinding head:

11=R2=0.952=0.9025

(2) The particle size of the abrasive on the last polishing head:

Since the gloss of the polishing plate is 90 degrees, the gloss of the final polishing is 60 degrees, and the grain size of the abrasive on the 13th grinding head is α13=0.01.

(3) The equal ratio coefficient of the abrasive grain size on each grinding head:

(4) Abrasive grain size on each grinding head:

11=0.9025 (mm)

22=α1·Q=0.9025×0.6871=0.6201(mm)

33=α2×Q=0.6201×0.6871=0.4261(mm)

44=α3×Q=0.4261×0.6871=0.2928(mm)

55=α4×Q=0.2928×0.6871=0.2012(mm)

66=0.1383

...

3. Grinding process elements

According to the concept of "equivalent cutting thickness" proposed by the International Machinery Production Engineering Research Organization (CIRP), it can be expressed as follows:

In the formula:

A- can be considered as the thickness of the chips cut from the stone at a certain speed;

t - depth of cut;

The moving speed of the V1-grinding disc relative to the stone;

V2- grinding disc speed.

The above formula shows that to improve the grinding quality, the gloss should be reduced by A; if the grinding efficiency is to be improved, A should be increased. Therefore, when coarse grinding, the grinding disc pressure should be increased (ie, increase t), while the grinding disc rotation speed is reduced (ie, V2 is reduced), and the moving speed of the grinding disc relative to the stone (ie, increasing V1) is accelerated, thereby improving the grinding efficiency; In fine grinding and fine grinding, in order to improve the grinding quality, the grinding disc pressure should be reduced, the grinding disc speed should be increased and the moving speed of the grinding disc relative to the slate should be reduced.

In fact, in the continuous mill, whether it is rough grinding or fine grinding, the speed of the grinding disc relative to the slate is the same. Therefore, the selection of grinding process parameters mainly consider the following points:

1 The magnitude of the grinding pressure is proportional to the wear of the grindstone and also proportional to the grinding efficiency. The grinding head pressure in the rough grinding process is about 5-8 bar, and the grinding head pressure in the fine grinding and fine grinding is about 3-6 bar.

2 The forward speed of the conveyor belt is related to the quality of the grinding and polishing. It should be selected according to the roughness of the wool board and the type of the stone. Generally, the feeding speed of the conveyor belt is 0.2-0.6 m/min when grinding granite sheets. When the gabbro and basalt type plates are used, the feed rate of the conveyor belt is 0.5 to 0.8 m/min.

3 The reciprocating swing speed of the mill beam is about 4~10m/min. When the slate is wide, take a high value. When the slate is narrow, take a low value.

Five. cut off (omitted)

1. Equipment: Bridge cutting machine

2. Process parameters:

3. Key points: paying off - improving the rate of finished products

Color matching - to ensure the decorative effect

Section 5 Processing equipment and process of shaped stone (with video)

A. Type of shaped stone

2. Processing characteristics of special-shaped stone

Processing equipment

Process

V. Quality standards

Six. Packaging features

Section 6 Design basis and design method of stone factory

I. Type and equipment configuration of the stone factory

Sheet factory

2. Large board factory

3. Monument stone factory

4. Stone carving factory (the development direction combining traditional craft and modern technology)

5. Shaped Stone Factory (the status and advantages of special-shaped stone in Fujian Province)

...

2. The composition of the stone factory

Production facility

2. Living facilities

3. Management facilities

4. Warehouse

3. Design content

1. Factory layout (taking Fuzhou Yongdeji Stone Material Factory and Putian Renxing Stone Factory as an example)

2. Workshop floor plan layout (taking Shenghe and Yusheng Stone Factory as an example)

3. Production process design

4. Equipment selection and matching

5. Main structure design

6. Water circulation system design

7. Environmental protection measures

8. Technical and economic analysis

4. Design basis

1. The request of the client: product structure

Specification size (maximum and minimum size)

Yield

Quality Standard

Block variety and its machinability

Total investment

Length of service

Capital construction time

2. Information that the designer should collect:

Infrastructure land area, shape and surrounding environment

Water, electricity and road three-way conditions and water supply and drainage conditions

Wage standard for the location of the factory

Relevant regulations of local governments

Environmental requirements

Technical parameters, process performance, price, quality, installation and operation requirements, installed capacity, energy consumption of production equipment

Transportation conditions

Raw material supply conditions

Equipment maintenance conditions

Technical quality and supply of skilled workers

V. Equipment selection basis:

Product program and product specifications

Production and quality requirements

Production process requirements and process layout of the workshop

Processability of raw materials

Technical performance and price of equipment

Source of funds, amount of investment

Length of service

Factory layout principle

The production, living, and management divisions are clear, which are beneficial to their respective purposes and do not interfere with each other;

Beautiful, clean and environmentally friendly

E.g:

The barn yard should not be arranged on the front of the plant and should be close to the sawing workshop.

The living area should be far away from the noise and dusty workshops such as sawing and shaping.

The management area (office building) should be arranged in front of the plant, and the sewage sedimentation tank should be close to the back or side of the plant.

Warehouse should be close to the channel

The dormitory should be facing south.

...

VII. Workshop process layout principles:

Save investment

Shorten the infrastructure cycle

Neat and orderly, meet production process requirements, improve production efficiency

The general map is transported reasonably to avoid duplication and cross-transportation.

Safe production, environmental protection requirements, and reasonable water circulation system

http://www.yf2so.com/

China Yunfu Old Stone Machinery

+8613580655319   Mr. Ding

QQ  454604388

mail  454604388@qq.com